To determine what servo or servos you
need you first need to know what differences there are in servos. Below is a
list of terminology that should aid you in your decision. If you have any
question please email or call.
Servo Terminology:
Coreless Motor - This refers to the
armature of the motor. A
conventional servo motor has a steel core armature wrapped with wire that spins
inside the magnets. In a coreless design, the armature uses a thin wire mesh
that forms a cup that spins around the outside of the magnets eliminating the
heavy steel core. This design results in smoother operation and faster response
time.
Spline - This is the output shaft of
the servo. It is what you attach
the servo horns or arms to. Standard Hitec splines are 24 tooth with standard
Futaba splines 25 tooth.
Transit Time - This is the amount of time
is takes for the servo to move a set amount, usually rated at 60 degrees.
Example: A servo with at transit time of .19 sec. to 60 degrees would mean that
is takes the servo nearly 1/3rd of a second to rotate 60 degrees.
Torque - This is the maximum power the
servo can produce. It is normally rated in inch-ounces. This means that the
servo can move this set amount with a 1” arm attached to the output shaft
or spline. Example: A servo with a torque rating of
130 in.-oz. can move that amount with a 1 inch arm or slightly over 8 lbs. To
convert in-oz. to pounds of force, divide this rating by 16. Example:
130/16=8.125 which is in pounds.
3 or 5 Pole Motors- This refers to the commutator in the motor. The commutator
is where the brushes make contact with the armature. The more motor poles the
smoother and more accurate the servo will operate. Most servos have either 3 or 5 pole commutators.
Nylon Gears - Nylon gears are most common
in servos. They are extremely smooth with little or no wear factors. They are also very lightweight. If your application calls for long
duration but not jarring motion, nylon gears are a top choice.
Karbonite Gears - Karbonite
gears are relatively new to the market.
They offer almost 5 times the strength of nylon gears and also better
wear resistance. Cycle times of well over 300,000 have been observed with these
gears with virtually no wear. Servos with these gears are more expensive but
what you get in durability is more than equaled.
Metal Gears - Metal gears have been around
for sometime now. They offer unparalleled strength. With a metal output shaft, side-loads
can be much greater. In
applications that are jarred around, metal gears really shine. There are two
cons to metal gears, weight and wear.
First, metal gears are much heavier than both nylon and karbonite gears. Second, metal gears wear several times
that of nylon gears. How quickly
depends on the loads that you place on the servo. They will eventually develop a slight play
or slop in the gear-train that will be transferred to the spline. It will not be much but accuracy will be
lost at some point.